Safetyman

Safetyman Comfortcool™

Australian Patent No: 640275

Emergency Shower Banner Australia

Safetyman’s outdoor safety shower and eye wash systems comply with Australian Standard AS4775 and American Standard ANSI Z358.1 2014

Australian Design AwardThe Comfortcool™ Principle:

Safetyman’s Comfortcool ™ range of safety showers is fabricated entirely from stainless steel using stainless ball valves, 200mm stainless deluge heads, and specifically fabricated stainless basins. All pipework and valves in the Safetyman Comfortcool ™ range are 316 stainless. The permeable outer casing is also designed for the harsh environmental conditions likely to be encountered.

The Safetyman outdoor safety shower range is designed for hot, exposed locations where, by insolation (heating from solar radiation), the water in ordinary showers can be heated well beyond the limits of safety. The maximum safe water temperature is considered to be 35 degrees centigrade. Not only can scalding be a problem but hot water can open pores to allow greater contaminant ingress and, in some cases, it can accelerate reactions with adverse effects.

Emergency Shower

The principle is simple. It works like the old canvas water bag. The supply line is jacketed with a percolating hose which allows water, seeping through, to evaporate from the outer surface. The jacket and the water it contains insulate the supply of water and, at the same time, latent heat is removed, by evaporation, from the whole assembly. It is by these means that the supply of water is kept cool and comfortable.

Safetyman Comfortcool Emergency Safety ShowersThe supply of water is held static in the supply tube (1). A needle valve (2) allows water from the supply tube to enter the jacket (3) from which it percolates to the outside surface and evaporates to the atmosphere. This avoids wastage of water when, to maintain cool conditions, it is allowed to trickle from the system or discharge regularly under temperature control. Also, this overcomes the dangerous and avoidable time delay encountered when dry pipe showers are employed.

For additional information on Safetyman Comfortcool outdoor Safety Showers, please phone, fax, or email:

Alternatively. visit their website:

www.Safetyman.com.au

Phone:

In Australia: 1300 781 288

International: +61 2 9502 2300

Fax:

Australia: 1300 761 244

International: +61 2 9502 1045

For further information on an outdoor safety shower please contact Safetyman.

Decontamination equipment in the event of an accident !

First responders, governments, and the military must plan and prepare for the protection of the public in the event of an accident, disaster, or attack using chemical, nuclear, or biological agents.

decontamination equipment discussion image

Most Commonly Asked Decontamination Equipment Questions:

Why do I need a safety shower or eye/face wash unit?

Whatever industry you’re in, there’s nothing more important than keeping your workforce safe.

Emergency safety showers, eye/face wash units, and decontamination equipment provide you with a safer working environment, greater protection against serious injury, and peace of mind that you’re compliant with crucial safety standards.

They’re the first line of defense in the event of an accidental splash or spillage on site. Using them, you can quickly wash off potentially hazardous substances. Without them, you could risk serious injury, permanent disability or even death.

Have you consulted your site risk assessment to determine the specific requirements for emergency safety showers or eye/face wash decontamination equipment?

Site risk assessments will provide the information you need to understand the location, specification, and quantity of equipment required.

How will location affect which safety shower I choose?

To ensure you select the right safety shower for your site, ask yourself:

What is the ambient temperature of the location of the hazard on your site? Do you have sufficient drainage to contain potentially contaminated water? Do you have a potable and reliable water supply with enough pressure at the site of the hazard? Is the shower being used in an explosive area?

How do I comply with European and International standards for emergency safety showers?

Both EN15154-2 & 5:2019 and ANSI Z358.1-2014 recommend performance requirements for safety showers and eye washes such as water temperature, flow rate, operation, location and testing.

How often should I test my emergency safety showers and eye/face washes?

It is recommended that you perform a weekly activation of your emergency showers and eye washes to ensure the equipment is in full working order. The European standard, EN15154-5:2019 recommends safety showers should be tested at least every month.

This should include flow rate measurement and visual inspection of the spray pattern and water quality. All tests should be documented for audit purposes and to remain compliant.

Weekly activation of your emergency safety showers and eye/face wash units is paramount to ensure that all emergency equipment is operating properly. This process is stated as a requirement in European and International standards (EN15154 and ANSI/ISEA Z358.1-2014)

Not only will performing this test give you peace of mind that your emergency equipment is in full working order, it will also ensure you remain compliant. If a shower fails to function correctly or further injures an employee you could face significant fines and/or imprisonment.

How often should I service my emergency safety showers and eye washes?

It is the duty of every employer to ensure the health, safety, and welfare at work of every employee and this includes the maintenance of safety equipment. Bear in mind that this is lifesaving equipment and must consistently be fit for purpose. It’s recommended that a weekly activation of safety showers and eye washes to remove any sediment build-up in the pipework and to ensure correct operation. International standards recommend an annual inspection.

How to Use Decontamination Showers

If you have been exposed to hazardous substances and require getting decontaminated you need to reach the decontamination shower as soon as possible or be escorted to the nearest one immediately. The decontamination process requires you to undress and strip before stepping into the shower zone and be under the shower for fifteen minutes at the least for optimum effect to take place.

The imperative for management and their advisers is to ensure that all practical measures such as decontamination equipment in the form of eye wash units and emergency shower units are taken to make all operations safe for all concerned.

OSHA Fact Sheet

 

Strategic Emergency Shower and Eyewash Station Placement
Maximizing Workplace Safety

Eye wash locationThe emergency shower location as well as any eye wash location must be installed within 10 seconds of walking time from the location of a hazard.

How far is that? According to the revised Appendix, ANSI Z358.1 2014, ten (10) seconds is approximately 55 feet.

In the workplace, emergency showers and eyewash facilities are used to provide immediate decontamination if workers are exposed to hazardous chemicals, or flying particles, or are injured in a fire.

This emergency shower location page will help you decide on the most suitable location for your emergency decontamination station because the first 10-15 seconds after a chemical exposure incident or burn is of critical importance. When making your decision you’ll need to consider where an injury could happen, and the condition of the worker. An injured worker may need to be carried by co-workers which will slow down the accessibility time.

The location of your decontamination equipment could be the difference between complete recovery, permanent blindness, or a fatal injury.

The emergency shower and eye wash equipment must be installed
on the same level as the hazard!

The emergency shower equipment must be installed on the same level as the hazard and accessing the emergency eye wash and/or emergency shower equipment should NOT require going up or down stairs or ramps.

The path of travel from the hazard to the equipment should be free of obstructions and as straight as possible. Remember, doors are a concern and may hinder a user from accessing safety shower emergency equipment. All units to be highly visible and be signed with a warning placard. The entire area served by the equipment must be properly illuminated, so a power cut or damage to a light fitting could render the whole area unsafe and non-compliant.

To be compliant — a worker must NOT have to do any of the following to reach the emergency decontamination equipment:

Climb up or down a ladder
Open a cupboard, door, or gate
Get past a partition or barrier
Unlock something
Move items out of the way
Use stairs

Emergency eye wash location and emergency shower location equipment should be placed adjacent to Extreme Hazards

Emergency Shower locationOf course, there are circumstances where these guidelines may not be adequate such as where workers are handling particularly strong acids, caustics or other materials where the consequences of a spill would be very serious.

In these cases, emergency eye wash and/or emergency shower equipment should be installed immediately adjacent to the hazard.

 

Laboratory Situations:

Laboratory environments also require special consideration as it’s common in many laboratories to install emergency shower equipment in corridors or hallways outside of the lab room.

This may satisfy the provisions of the Standard but still not provide workers with immediate access to emergency equipment. In these cases, it is recommended to install combination eyewash and drench hose units at lab sinks.

Here’s an emergency shower drench checklist and an emergency eyewash station checklist.

 

Emergency shower and Eye Wash Compliance image


The type of hazardous materials:

The storage and handling of flammable and combustible liquids
The storage and handling of corrosive substances
The storage and handling of toxic substances
The storage and handling of oxidizing agents
The storage and handling of dangerous goods
The storage and handling of organic peroxides

Consider the nature of the job site, the profile of your workers and contractors, and the type of work you are undertaking.

IMPORTANT: Always consider the overall practicality of an emergency station. Is it easily accessible to emergency responders, ambulances, or rescue vehicles? Will work operations, vehicles, and equipment interfere with ongoing treatment?

 

The Emergency Shower and Eye Wash Guide eBook focuses on emergency eyewash and shower equipment and has been written to help you select and install an emergency wash station that will best serve the unique hazards present at your worksite.

We’ve written this document so it’s easy to read and contains the practical information you need to understand your compliance obligations; more specifically: – the Importance of conducting a risk assessment before selecting and installing emergency wash equipment – Critical differences between eyewash equipment and emergency showers Installation essentials including the ’10 second rule’  – Mandatory signage, tagging, and testing specifications – Ongoing training recommendations for workers and site personnel.

It is important to remember that eyewash stations and emergency showers are first aid treatment facilities and NOT hazard control measures.

As an Amazon Associate, I earn from qualifying purchases. EmergencyShowerSystems.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program. It’s designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com.

Links on this Emergency Shower Location page are sponsored affiliate links. The owner makes a commission if you buy after clicking these links. The owner is not a bona-fide user of this product. However, he has thoroughly researched it and provided a personal opinion only. This disclosure is per the Federal Trade Commission’s 16 CFR, Part 255: “Guides Concerning the Use of Endorsements and Testimonials in Advertising.”

 

Workplace Hazards are dangerous conditions

Workplace hazards are either potential or inherent, which can interfere with the expected, orderly progress of a given activity.

Workplace Hazard Assessment Risk: A measured or calculated chance of exposure to hazard(s) that may or may not result in loss.

Workplace hazardBoth workplace hazards and risks should be managed

Where to look for workplace hazards:

Machines, lifting equipment, facility design, confined spaces, fire considerations, biological, ergonomic, energy, chemical, pressure vessels, electrical.

 Workplace Hazard Reduction Measures:

Design feature, safety device or feature, warning device, procedure and training. It may take some serious thinking before the best approach is determined.

You must assess the risk of hazard exposure and determine the pratical methods to best eliminate or reduce that risk to the lowest possible or acceptable levels.

System Safety Criteria:

Workplace Hazard Severity (“qualitative” assessment “):

– A categorical description of the hazard level
– Based on real/perceived potential for causing harm/damage

Hazard probability (“quantitative” assessment “):

– The calculated likelihood that a condition(s) will exist.

What do you do if a risk is unacceptable?

1. Design feature
2. Safety device
3. Warning devices
4. Procedures and training

Personal protective equipment (PPE) for the eyes and face is designed to prevent or lessen the severity of injuries to workers. The employer must assess the workplace and determine if hazards that necessitate the use of eye and face protection are present or are likely to be present before assigning PPE to workers.

A hazard assessment should determine the risk of exposure to eye and face hazards, including those that may be encountered in an emergency. Employers should be aware of the possibility of multiple and simultaneous hazard exposures and be prepared to protect against the highest level of each hazard.

Impact Hazards:

The majority of impact injuries result from flying or falling objects or sparks striking the eye. Most of these objects are smaller than a pin head and can cause serious injury such as punctures, abrasions, and contusions.

While working in a hazardous area where the worker is exposed to flying objects, fragments, and particles, primary protective devices such as safety spectacles with side shields or goggles must be worn. Secondary protective devices such as face shields are required in conjunction with primary protective devices during severe exposure to impact hazards.

Heat injuries:

These may occur to the eye and face when workers are exposed to high temperatures, splashes of molten metal, or hot sparks. Protect your eyes from heat when workplace operations involve pouring, casting, hot dipping, furnace operations, and other similar activities. Burns to the eye and face tissue are the main concern when working with heat hazards.

Working with heat hazards requires eye protection such as goggles or safety spectacles with special-purpose lenses and side shields. However, many heat hazard exposures require the use of a face shield in addition to safety spectacles or goggles. When selecting PPE, consider the source and intensity of the heat and the type of splashes that may occur in the workplace.


Chemicals:


A large percentage of eye injuries are caused by direct contact with chemicals. These injuries often result from an inappropriate choice of PPE, that allows a chemical substance to enter from around or under protective eye equipment. Serious and irreversible damage can occur when chemical substances contact the eyes in the form of splash, mists, vapors, or fumes. When working with or around chemicals, it is important to know the location of emergency eye wash stations and how to access them with restricted vision.

When fitted and worn correctly, goggles protect your eyes from hazardous substances. A face shield may be required in areas where workers are exposed to severe chemical hazards.

Dust:

Dust is present in the workplace during operations such as woodworking and buffing. Working in a dusty environment can cause eye injuries and presents additional hazards to contact lens wearers.

Either eyecup or cover-type safety goggles should be worn when dust is present. Safety goggles are the only effective type of eye protection from nuisance dust because they create a protective seal around the eyes.

Optical Radiation:


Laser work and similar operations create intense concentrations of heat, ultraviolet, infrared, and reflected light radiation. A laser beam, of sufficient power, can produce intensities greater than those experienced when looking directly at the sun.

Unprotected laser exposure may result in eye injuries including retinal burns, cataracts, and permanent blindness. When lasers produce invisible ultraviolet or other radiation, both employees and visitors should use appropriate eye protection at all times.

Determine the maximum power density or intensity, lasers produce when workers are exposed to laser beams. Based on this knowledge, select lenses that protect against the maximum intensity. The selection of laser protection should depend upon the lasers in use and the operating conditions. Workers with exposure to laser beams must be furnished with suitable laser protection.


Workplace Hazard Assessment

Workplace Hazard type

Workplace Hazard Safety – Examples of Hazard Common Related Tasks Impact

Flying objects – such as large chips, fragments, particles, sand, and dirt. Chipping, grinding, machining, masonry work, woodworking, sawing, drilling, chiseling, powered fastening, riveting, and sanding.


Heat
Anything emitting extreme heat. Furnace operations, pouring, casting, hot dipping, and welding.


Chemicals
Splash, fumes, vapors, and irritating mists. Acid and chemical handling, degreasing, plating, and working with blood.

Other Workplace Hazards include: 

Dust
Harmful Dust. Woodworking, buffing, and general dusty conditions.


Optical Radiation
Radiant energy, glare, and intense light.


Welding, torch-cutting, brazing, soldering, and laser work.

When specifying emergency shower and eye wash equipment you should refer to the American National Standard ANSI Z358.1 2014 “Emergency Eye Wash and Shower Equipment”.

The Occupational Safety and Health Administration is an agency of the United States Department of Labor. Congress established the agency under the Occupational Safety and Health Act,

ANSI Z358.1 2014 compliance is essential!

The American National Standard ANSI Z358.1 2014 Emergency Eye Wash and Shower Equipment, when specifying emergency shower and eye wash equipment, is the only reference point.

ansi-z358.1-2014-compliance-guide.jpg

To download the PDF, Click on yje Image above to receive our Special Offer of $27.00 for the Guide

For the proper selection, installation, and maintenance of emergency shower and eye wash stations, this is the only Standard.

You should review the
ANSI Z358.1 2014 Compliance Standard in detail.

 

 

It’s very important to plan.
In an emergency every second counts!

 

 

 

ANSI Z358 1 2014 ComplianceThe ANSI Z358.1 standard includes minimum performance, testing, installation, maintenance and training specifications for equipment and systems used for the emergency treatment of the eyes or body of a person who has been exposed to injurious materials.

Each section of the ANSI Z358.1 Standard addresses how the equipment should perform, as well as the testing procedures to ensure proper operation, installation, maintenance and training.

ANSI Z358.1 2014 compliance covers plumbed and self-contained emergency showers and emergency eyewash equipment, eye and face wash equipment, combination units, personal wash units, and hand-held drench hoses. These systems are found in manufacturing facilities, construction sites, laboratories, medical offices and other workplaces.

Separate guidelines within the ANSI Z358.1 2014 compliance

There are separate guidelines within the ANSI Z358.1 2014 compliance Standard for eye washes and eye/face washes. An eye wash only flushes the person’s eyes whereas an eye/face wash flushes the person’s eyes and face simultaneously.

In addition, although drench hoses are not allowed to replace a drench shower, the 2009 version does allow these hoses as a replacement for an eye wash or combination eye/face wash as long as the drench hose meets the appropriate requirements.

Non-Compliance with ANSI Z358.1 2014
Fines and Litigation

American National Standards Institute (ANSI)

The American National Standards Institute (ANSI) has specific guidelines, that cover emergency response equipment including emergency showers and eye washes. This body has, in the form of operating standards, regulatory safeguards, and procedures.

To comply with the law and be ANSI Z358.1 2014 compliant, three significant changes are now immediately required….

Most companies have the wrong water temperature and are not compliant.

If you have a combination shower and eye wash then you need to know the simultaneous use and the minimum flow rate requirements.

Testing requirements and how to stay compliant are now major considerations.

 

For example, the ANSI Z358.1 2004 compliance revision had a general requirement that flushing fluid be “tepid” which was a bit vague and which led to individual interpretations of the term.

However, in its revised ANSI Z358.1 2014 compliance standard, ANSI clarified the definition of the word “tepid” ” to be in the range of 60 degrees F to below 100 degrees F.  

The output flushing fluid must be within that range immediately at the start-up of the equipment and remain there throughout the full 15-minute use cycle. Generally, temperatures higher than 100 degrees F may cause chemical interactions with the skin and result in further damage. At 60 degrees F and below hypothermia becomes a concern.

It is important to realize that a very specific requirement is now in place. If ANSI Z358.1 2014 compliance is delayed you may have fines levied by OSHA for non-compliance to ANSI and other standards. It’s possible that these fines could be substantial.

Not only that, it’s also possible that the temperature range requirement could result in a case of negligence in a lawsuit filed by an injured employee. For example, if the emergency shower water was too cold. The employee may be unable to stand under the shower for the full required period which results in the employee receiving a greater injury.

DISCOVER Critical Information on WHAT’S REQUIRED for emergency shower and eye wash compliance HERE

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Mine safety showers

Employers must maintain, as far as is practicable, a workplace in which employees are not exposed to hazards. Measures must be taken to ensure persons at the mine are not exposed to hazards.

mine safety showerMine Safety Auditing is a recognized systematic method to monitor, review, and check whether a safe working environment is provided and maintained.

There are two main types of mine safety audit:

• management system
• high impact function (HIF).

A management system audit is “horizontal” in that it looks across the whole organization structure and considers the broad scope of management policies and procedures that are in place to manage the organization’s safety and health at the site.

HIF audits are “vertical” in that they look at the detail of a specific activity through a vertical slice of the organization’s structure, from senior management to the workplace

Site visits by Australian  mine safety inspectors and dangerous goods officers over the past year have revealed that far too many safety shower and face or eye wash combination units do not comply with clause 9.5(b) of the current Australian Standard AS 4775:2007 Emergency eyewash and shower equipment.

That is, the shower and wash components do not perform efficiently when used simultaneously.

The safety inspections carried out by the regulator have identified the most common fault as water supply pressures that are low and do not meet the manufacturers’ minimum requirements.

Not only do showers and face or eye washes need to be regularly checked by the mine operator, they must also be maintained in good condition — no-one wants to discover there is a problem when they already have a hazardous substance on their skin or in their eyes.

To raise awareness of this issue, Resources Safety has produced a poster that summarizes the requirements of the Standard, and can be used as a prompt when checking these emergency installations.

The poster can be downloaded here:  SAFETY SHOWER POSTER

Safety showers for corrosive and other splashing accidents including the famous Comfortcool for outdoor, sun exposed situations. AS4775 and ANSI Z358.1 compliant.

Emergency Shower and Eyewash Guide | How to Comply